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Bell Touts LUH Candidate

(Source: Bell Helicopter; issued April 10, released April 11, 2006)

FORT WORTH, TX --- Bell Helicopter, a Textron Inc. Company announced completion this week of their 747th Bell 412, making it one of the most popular medium twin helicopters flying in the world.

But according to Bell Helicopter Customer Engineer Daniel Currie, the number could also be 750 completed Bell 412s. “It depends on what you actually call a Bell 412,” Currie joked.

Currie has worked for Bell Helicopter for nearly four decades and was a flight line electrician on the Bell 212s that were modified to serve as the new Bell 412 prototypes.

“We took three Bell 212s, added a 4-bladed rotor system, a new transmission and several more upgrades to build the first Bell 412s. Each prototype went through a different test regimes testing everything from handling qualities, possible blade deicing kit test, cowlings, autopilot and more.”

Currie describes these prototypes as the great-grandfather’s of today’s modern Bell 412 which is currently in contention for the Army’s new Light Utility Helicopter Contract.

“All the Bell 412’s, whether one of the first that rolled off the assembly line in Fort Worth or one of today’s modern Bell 412 LUHs, they all share the same core qualities. They are proven, consistent, forgiving, and easy to fly…that’s why people continue to buy them.”

With Bell’s worldwide fleet of 412s, the airframe has logged more than three million hours, successfully performing LUH missions including search and rescue, firefighting, EMS and passenger transport in often very austere conditions.

And Currie was there from the beginning witnessing the evolution of the Bell LUH. “I am amazed at what can happen when you combine modern technology with a robust, proven airframe…you get a helicopter with unmatched reliability which is exactly what the Bell LUH offers.”

The Bell LUH is equipped with the modern Health and Usage Monitoring System, or HUMS, a modern avionics and communications suite and life saving crash worthy crew and passenger seats.

“It may not be the flashiest, but when you go out in the morning and push the starter switch, it’s ready to go to work,” Currie said. “Operations around the world depend on Bell.”
 
Posts: 21028 | Registered: Mon 22 April 2002Reply With QuoteEdit or Delete Message
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Pilot Report: Flying the AugustaWestland AW139
By William Readdy
05/15/2006




US139 AIMING HIGH FOR LUH

AgustaWestland's entry in the U.S. Army's Light Utility Helicopter competition--a variant of the AW139 dubbed US139--features high cruise speed, a large cargo area and ease of handling. As do the other entries, the 139 offers a modern glass cockpit and the additional confidence of twin-engine operation--all of which would be welcome upgrades for legacy Huey and Kiowa pilots.

Black Hawk and Apache pilots would find the US139 similar to their operational aircraft in terms of performance and complexity. Ground crews would appreciate wheeled operations and the large, side-loading cargo area.

The US139 is certainly suitable for medevac and logistics missions. The precision and ease of piloting would make it a good platform for hovering during search-and-rescue attempts, and its flight-path and speed stability make it a good candidate for night and IFR operations.

The light utility helicopters (LUHs) are intended to replace aging Army and National Guard fleets of the venerable Bell UH-1 Iroquois, or "Huey," and the lighter OH-58 Kiowa. The new birds are also intended to free up the more capable UH-60 Black Hawks in the Army and Guard from stateside missions for overseas deployments.

The LUH program aims to phase in the 322 new aircraft in 2006-15. They are expected to perform a wide range of support missions, mostly confined to the U.S. Operations will include personnel transport, medical evacuation, resupply, disaster relief, homeland security and drug interdiction. Most of the aircraft, an estimated 204, are destined for Guard units, and 60 initially will be outfitted for medevac.

The LUH procurement pits two international teams and two U.S. manufacturers against one another. The Army recently completed five weeks of field trials at Ft. Rucker, Ala. The evaluation of the "flyoff" and the manufacturers' proposals is ongoing, and a selection announcement is expected this summer. Initial delivery of aircraft is planned before the end of 2006.

Besides AgustaWestland, competitors are: American Eurocopter (a unit of EADS North America) with the EC-145, Bell Helicopter Textron (formerly a partner with Agusta on what was then called the AB139) with the 412EP and MD Helicopters with a no tail rotor (notar) design on the MD 902 Explorer. In a break from many previous major procurements, the Army is specifying that the helicopter be FAA type certificated, and the service seeks a turnkey or "power-by-the-hour" approach to fleet maintenance.

The AW139 first flew in February 2001 and was FAA certified in December 2004. So far, 30 AW139s have accumulated more than 4,000 hr. They are performing offshore oil platform logistics, emergency medical services, disaster relief and VIP transport worldwide. The company has a total of 170 orders from customers in 23 countries.

The aircraft is currently manufactured in Italy with further commercial production in the U.S. to start at the end of 2006 at AgustaWestland's newly expanded facility in Philadelphia. If selected for the LUH, a military production line for what would be designated the UH-139 would be established in Waco, Tex.

The AgustaWestland 139 is powered by two full-authority, digitally controlled (Fadec), Pratt & Whitney Canada PT-6C-67C turboshaft engines driving a five-bladed main rotor and a tail rotor, which is mounted above the fixed horizontal stabilizer and is slightly canted.

Main and tail rotor blades are made of composites. The AW139 has retractable, tricycle landing gear incorporating a castering nosewheel for ground handling.

The airframe is primarily composite. The flight control system is powered by two hydraulic systems, and pilot control feel is provided artificially. Of note, the control forces are too high to manually control the aircraft without hydraulics. For the U.S. operations, this does not appear to be a major issue, but it must be addressed if future combat deployments are envisioned. (Although not intended for overseas operations, the AW139 is air-transportable by C-5s or C-17s, with the main rotor blades removed.) Stability augmentation and attitude-control modes are incorporated into the three-axis automatic flight control system.

This Aviation Week & Space Technology pilot conducted an evaluation flight near Washington recently. The helicopter (N140EV) was a standard commercial version leased back from Evergreen Helicopters. It was the same aircraft AgustaWestland deployed to the LUH trials at Ft. Rucker.


Link to the entire article



US139 SPECIFICATIONS

Weights
Max. takeoff 14,110 lb.
Basic empty weight 8,091 lb.
Max. useful load 6,019 lb.
Sling load capacity 6,000 lb.
Engine rating (2 x PWC PT6C-67C)
Takeoff 1,679 shp.
Max. continuous 1,531 shp.
Fuel capacity
Standard 414 U.S. gal. ~2,500 lb.
Auxiliary 132 U.S. gal. ~800 lb.
Crew
Pilot/Passengers 2/12 standard-density
2/15 high-density
External Dimensions
Length (rotors turning) 54 ft. 8 in.
Overall height (vertical fin) 12 ft. 3 in.
Main rotor diameter 45 ft. 3 in.
Performance (MTOGW - ISA)
VNE (SL) 167 kt.
Max. cruise speed (SL) 165 kt.
Rate of climb (SL) 2,140 ft./min.
Hovering IGE 15,250 ft.
Hovering OGE 8,000 ft.
Service ceiling 20,000 ft.
Max. range* 431 n.m.
Max. endurance* 3 hr. 53 min.

*Standard fuel tank, no reserve
 
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WOW!! Eek

I have to admit this one comes as a bit of a shock. While I knew the EADS offering was a serious contender, I thought in the end Bell would pull it out.

Have to believe that this partnership played a big role in their win...

quote:
The EADS team includes U.S.-based Sikorsky Aircraft Corp., part of United Technologies Corp. and a major player in the large military helicopter market, to provide logistics support.
 
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There was no way Bell was gonna win when they just won the ARH, and there was no way MD was a serious contender with their current economic condition. As far as AW is concerned, they simply came in with a great contender that in the end is too big and too expensive and almost like putting the Blackhawk in that role. The Army owed Sikorsky after having to bail on the Commanche and the health of that company is important to the continued development of the H-60M/X. Even with acknowledging the political realities of the situation, I really feel that the UH-145 was the best bang for the buck proposal.

I am now 2 for 2!
 
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The UH-72A as it will be called was perhaps not as good as the Bell 412 (too bad the 429 wasn't considered or offered,) but it was just over $1m per copy cheaper and for that aspect, it was the best bang for the buck.

As weird as it may be to see another yet rare US military aircraft come from an overseas design, think of it as German built Porsche and judging by the number of imports on US roads, I really don't see where anyone can get too terribly bent out of shape on this. Next up for EADS NA is the KC-30 - now that will be interesting!

BTW - Great article on the aircraft in last weeks issue of Aviation Week dated June 19th - like a Motor Trend test-drive and review; highly reccommended.
 
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quote:
Next up for EADS NA is the KC-30 - now that will be interesting!

Definitely a much larger and higher profile contract award...should be interesting to say the least, but if the entire order goes to EADS, I'll eat my hat.

Also, lets not forget that EADS CASA is competing for the Army/AirForce JCA contract.

quote:
BTW - Great article on the aircraft in last weeks issue of Aviation Week dated June 19th - like a Motor Trend test-drive and review; highly reccommended.

Agreed...same here. Smile
 
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Remember that the foreign EH-101 was selected as Marine One.
 
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quote:
Originally posted by AirKnight:
The UH-72A as it will be called was perhaps not as good as the Bell 412 (too bad the 429 wasn't considered or offered,) but it was just over $1m per copy cheaper and for that aspect, it was the best bang for the buck.
As far as the EC 145 not being as good as the Bell 412, that's almost purely an asthetic assessment, since the EC 145 has a higher cruise speed and longer range while only giving up 1,000 pounds on payload.

Additionally, the cost difference between the two airframes is a bit more than "just over $1m per copy cheaper".
quote:
But aerospace analyst Richard Aboulafia of the Teal Group in Fairfax, Va., said Bell will likely lose to Eurocopter/Sikorsky because its birds cost less -- US$4-million apiece, compared with Bell's US$7-million price. Europter's parent, EADS, is keen to increase its share of U.S. defence spending, and its partner is a unit of U.S. defence giant United Technologies Corp. "I'd say Bell is tied for second" with the others, Mr. Aboulafia said.
--National Post
The Bell 429, had it already been in production would've been a much closer contest, although for the same cost, the EC 145 is roomier and has an edge on power, and I would still give it the nod, even if the 429 ended up with slightly better performance which I don't believe it does.

The best thing the Bell 412 had going for it, and the hardest thing the EC 145 had to compete against, was the widespread historical and romantic attachment to the UH-1 found within the Army Aviation community. To overcome that, albeit with the assistance of the aforementioned political-economic realities, is a testament to the package that EADS put together. Not to mention, all this is said as a Bell pilot and fan; it was good enough to win me over.

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There isnt any romantic attachment here.

I for one am glad we are getting something other then legacy aircraft.
 
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Here's where I got my pricing info from - note the difference in price per the source! I think the Army viewed the deal as two excellent options otherwise equally meeting their criteria and they just went for the one that gave them the better price. Boeing has argued for years that Airbus has under-bid them on numerous projects - I wonder if there was something like that here in this deal? If that was so, I say more of it and let the US taxpaper be subsidized by the Euro taxpayer: bring on the KC-30! Smile

quote:

Bell spokesman Mike Cox said that company executives were disappointed by the Army's decision, but that they still believe that the Bell 412 "was the best aircraft for the missions the LUH will fly."

The 412 is a larger, more powerful light utility helicopter than the Eurocopter model, but its list price -- roughly $6 million each -- was at least a million dollars per aircraft higher.


http://www.dfw.com/mld/dfw/business/14947517.htm
 
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Auto,

Even if they're brand new? Big Grin

AirKnight,

Not sure that this will have much effect on the European taxpayer, since the manufacturing will occur here in the States.

As for the cost versus the package, I believe that EADS got the answer right. Of course, Bell is not going to sell their bid short, even after the result, and I know they believe in their product. The hardest part about the whole competition is best illustrated by the article on the UH-145 in Rotor & Wing. Ron Bower essentially said that it has been an apples versus oranges competition the whole way.
quote:
"AgustaWestland, Bell, EADS North America and MD Helicopters each say their twin-engine candidate meets or exceeds the general bid specifications, though the aircraft vary considerably in size, performance, and price.

"While the "L" in LUH stands for "light", there is no clear definition of the range that a "light" helicopter might weigh or cost. Bigger doesn't necessarily mean better when cost is considered. I estimate that base prices of the bid aircraft correlate generally to their MGTOW ratios. Thus, Bell's 412EP would likely be almost twice the cost of the MD902. The AW139 would likely be roughly twice the cost of the EC145.

"The bid aircraft have good reputations and characteristics. But since there is little head-to-head competition among them based on MGTOW and price, Army officials will have to determine the best fit and value to accomplish their listed missions within budget."
--We Fly the UH-145, Rotor & Wing, April 2006

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quote:
bring on the KC-30!

AirKnight, put soap in mouth immediately...rinse...repeat!! Razz
 
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quote:
Originally posted by Sgt_Schlappy:
quote:
bring on the KC-30!

AirKnight, put soap in mouth immediately...rinse...repeat!! Razz
I only say that so Boeing get's off their duff and offers the best that they have to the USAF - the KC-787. If we could at least get GENx engines on a KC-767, that would be one thing, but the A-330 beats the 767 in the commercial markets and there is no reason to buy a 20+ year old airframe when there is a better one available. I'm still on Boeing's side - if they offer the right platform!
 
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Fair enough! Cool
 
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MD Helicopters CEO Protests LUH Award to Eurocopter, Calls it “Outrageous

(Source: MD Helicopters; issued July 5, 2006)

MESA, Ariz. --- MD Helicopters, Inc. Acting Chief Executive Officer Lynn Tilton today called the US Army's selection of a European conglomerate to receive a multi-billion dollar military aircraft award an "outrageous decision completely at odds with supporting American industry." Ms. Tilton said that the award of a major American military contract to a foreign company belies rationality when US companies produce superior products for better value.

"I am profoundly disappointed by this decision," Tilton said from her office in New York. "When US companies like MDHI provide high quality products at outstanding value and cannot get support within their own country, it is a very sad day for both American companies and American workers. The United States is struggling to stay competitive with its global neighbors and our own taxpayer money is being poured into the coffers of foreign companies when that money could be going to re-build this industry in our country, it is a true injustice."

Ms. Tilton is also founder and principal of Patriarch Partners, LLC, a $5 billion private investment firm that, through its investment funds, holds a controlling interest in MDHI. The Patriarch funds acquired its interest in MDHI last summer. At that time, the Company was on the brink of insolvency. Over the past year, MDHI has engaged in a major financial and operational turnaround process to include vertical integration and reigniting its supply chain, the institution of lean manufacturing and flow production and the upgrade of its legendary technology.

Ms. Tilton said MDHI is a classic American turnaround story and did not receive the same level of consideration as its competitors. "The process was seriously flawed and perfunctory, at best. Had the military taken the time and expended the energy to conduct serious diligence and come out and kick the tires, the conclusion would have been inescapable. The simple reality is that there was no attention to substantive matters. No rational investor would commit capital absent a recent on-site review. There is absolutely no question in my mind that the MDHI bid offered by best overall product and value."

MDHI's analysis of the winning EADS bid provided to the Company, Tilton said, demonstrates that MDHI offered the lowest cost across the board for aircraft and logistics support. MDHI has determined that the US Army will commit more U.S. taxpayer money to the awarded contract, which the US Army selected based an assessment of risk that was devoid of any recent on-site due diligence at a company well-publicized for its comeback in recent months.

The US Army announced on Friday its selection of a unit of European Aeronautic, Defense and Space Co. (EADS), the French-German aerospace conglomerate, to build a new fleet of 322 light utility helicopters in an award that could be worth as much as $3 billion over the next 20 years. Sikorsky Aircraft Corporation will provide contractor logistics support for the program.

To compete for the Army contract, MDHI had teamed up with DynCorp International, GENCO and Aviation Systems of NW Florida, Inc. (ASI) for logistics and support, to compete for the Army contract.

"I have no doubt that MDHI met or exceeded all U.S. Army requirements, the MD Explorer offers the exclusive NOTAR anti-torque system that allows for significantly lower noise, increased safety and the ability to operate the aircraft in confined spaces typically inaccessible to other helicopters," said Tilton.
 
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I remember that they raised a stink the last time they didn't get a contract (ARH). In the meantime, the Army still has a contract for the MH-6M MELB, and is looking at their unmanned program.

a. The turnaround is not validated with performance. It's one thing to say or make a big show about how you've turned everything around, it is another to prove that. The U.S. Army gambled on the company back when it was Hughes Helicopter Company and got saddled with the AH-64A and the enourmous problems with the aircraft that took many years to sort out.

b. Bargain basement price was not the sole consideration. Not to mention that in presenting their case for the bid, MDHI misrepresented the capabilities of the UH-145, which was its closest competitor and is faster, carries more, without being significantly larger.

This is simply *****ing, whining and moaning in the form of posturing. Is it likely that the Army will turn around and change their mind? No.

So, what is this doing for the company? It is injecting into the minds of potential customers that the Army made a bad choice. It is saying that if a customer wants value, they should choose MDHI, a company that is back on its feet, instead of going with MDHI's foreign competitor, who just happened to have gained instant credibility in the American market by beating Bell Helicopter (something that MDHI has had a hard time doing in almost every incarnation of itself).
 
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Years ago from rec.aviation.rotorcraft:
quote:
How I Tried to Kill NOTAR

Okay, here's the story:

I was a US Army 1LT, assigned to the Aviation Systems Command (AVSCOM) Applied Technology Laboratory at Ft. Eustis VA in 1979 as an aerospace engineer, working in the Aeromechanics Technical Area doing wind tunnel and performance testing. The Technical Director of AVSCOM HQ in St. Louis had been talking informally with Hughes Helicopter folks about some independent research they were carrying out on a Circulation Control Tail Boom, which would use a Coanda effect to generate sideward force from the rotor downwash in hover. This, combined with a direct jet thruster at the end of the tailboom, would, they thought, provide enough force to replace a tail rotor.

The Tech Director asked Hughes to submit an "unsolicited proposal" for the research, so the Army could decide if we wanted to fund it. That proposal filtered down the ranks to my office, and I and a senior engineer were tasked to evaluate it for technical worthiness. We rejected the proposal, based on our belief that the system would never be as efficient as Hughes claimed. First of all, we thought their projections of thrust available from the circulation control tail boom to be overstated. Second, the projections of thrust available from the jet thruster did not take into account efficiency lost through turning the flow 90 degrees through a set of vanes, from axial to lateral. Third, a smaller, higher velocity flow will always be less efficient in creating a given amount of thrust than a larger, slower one. That's why direct jet vertical lift, like the Harrier, is always so inefficient. Hughes also used as part of their rationale the "success" of the thruster-type antitorque device of the XV-9A (c. 1965). This ignores the fact that the main rotor drive system on the XV-9A was tip jet thrust, using hot air from a set of turbofan engines. Antitorque requirements for this were negligable, needed only to overcome friction! And the final reports on the XV-9A rated the system as marginal! Bottom line, a NOTAR will always be more inefficient than a tail rotor providing the same amount of thrust. Efficiency translates to control power, and ultimately, fuel. Finally, the contractor was proposing that a NOTAR would enhance survivability by removing the tail rotor, ignoring the fact that the entire pressurized tailboom was now vulnerable area. When you shoot a big hole in a pressurized tailboom, you now have TWO jets, and the new one may be pointing in a bad direction.

This last argument, by the way, lingered for years. I once asked the Hughes chief aerodynamicist about it at a lecture, and his answer was that there was enough excess flow available from the fan (IIRC, an Aerospatiale Fenestron with the blades shortened on the prototype) to provide additional air to the NOTAR, forgetting that would make the thrust from the ballistic damage hole higher too. When Boeing Sikorsky and McDonnell-Bell were competing for the LHX (now Comanche) development program, the McDonnell-Bell design had to be modified at the last moment, because the Army survivability analysis considered the whole tailboom to be vulnerable to threat weapons. I was by then in my first year as LHX (Comanche) Test Engineer. McDonnell-Bell countered by lengthening the NOTAR fan drive shaft to move the fan down near the end of the boom - basically creating an inefficient,
internal tail rotor! I should add, in the interest of fairness, that this was not considered a major drawback to the McDonnell-Bell design, and is not the reason they lost the competition.

Anyway, as I started to say, bottom line - NOTAR will always be less efficient and less responsive than a tail rotor for the same amount of thrust. It saves you no weight, offers no performance advantage, and doesn't lower vulnerability. There's only one reason to go with a NOTAR, and that's if you have overriding concerns about backing the tail rotor into the trees (or people!) in confined areas.

Anyway, we wrote up our negative evaluation and sent it up the chain. It got out of the lab (through three levels of engineering review) with complete approval, got up to AVSCOM HQ, and the Tech Director took one look at it, said, "Wrong answer", and sent it back to be redone - with strong hints as to what the right answer should be. It was taken away from my
division and given to another office in the lab. Those folks read the writing on the wall and produced a glowing evaluation of the concept.

The rest is history. Hughes was awarded a $1M (IIRC) contract for development, and an OH-6A as a protoype. They did the work, claimed victory, and tried to sell NOTAR aircraft to everyone. The Army didn't buy it, and I don't think anyone else did either. At one time McDonnell leased a group of NOTAR equipped 500's (MH-6) to the 160th Avn Bn, who kept them for a few months and turned them back in as less capable than the same bird equipped with a tail rotor. I recall some police versions somewhere, anybody know if they're still in use? Boeing sold off that model line a year or so back when they bought McDonnell, and I haven't heard anything about the buyer offering the NOTAR option for sale.

So that's how I tried to get NOTAR aborted before its birth. After 20 years, I still think I was right, and that the lack of NOTAR on anything in production proves it. This, by the way, is just my personal engineering analysis, and does not necessarily reflect the opinions of anyone else who works for the Army (standard disclaimer).

Dan Hollenbaugh
Comanche Test Engineer

[Link]

This newsgroup post was written back in 1999. NOTAR was making headway into the General Aviation (GA) market and then Boeing's MD helicopter line (acquired with the purchase of McDonnell-Douglas) got bought out by a Dutch company.

But this is what MDHI has to overcome in the world of helicopters with its NOTAR. A post further down the line from this one points out that the Yaw Stability and Augmentation System (YSAS) the company has developed since then has resulted in the great flyability of the aircraft but even users point out there are periods when the NOTAR loses its effect and the pilot must correct. When you go from tail rotor to no tail rotor, but with the prospect of returning to a tail rotored community, there are issues of habits and techniques picked up that may negatively impact pilot performance if they make the transition over.

Autorotation in a NOTAR is not the same as a tail rotor aircraft. The action on the pedals taken in a tail rotor aircraft does nothing in a NOTAR, but the inaction in a NOTAR can severely increase the initial rate of descent and limit landing options in a tail rotor aircraft.

This conversation continues to go back and forth. The one thing that can undoubtedly be said for NOTAR is that it is quieter because there is no collision of vortices between the two different rotors. But what we haven't seen is a significant increase in the size of helicopters with NOTAR. The 902N is the largest and it is barely bigger than a Bell 427.

And, yes, I admit that I am prejudiced against NOTAR.
 
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And, as if to make my point regarding habit transfers, consider the following NTSB accident report: San Jose MD 500N
quote:
As the NOTAR (No Tail Rotor) helicopter entered a normal descent on downwind for landing, control was lost and the helicopter entered an uncontrollable left spin as it descended to ground impact. A stress corrosion fracture and separation of a fitting in the anti-torque system thruster control cable resulted in a fixed jet thruster nozzle setting and precluded the pilot from controlling the left yawing rotation. RFM (Rotorcraft Flight Manual) procedures provided inadequate information for the pilot to understand the anti-torque system and apply proper corrective action to minimize the effects of the stuck thruster condition. FAA and the manufacturer failed to recognize the implications and significance of a known stress corrosion cracking problem and take appropriate preventative measures in a timely manner. Maintenance diagnostic actions were inadequate to correctly diagnose a yaw control system anomaly reported by the pilot 2 days prior to this flight. The pilot's negative transfer of anti-torque failure procedures from a conventionally designed helicopter precipitated improper pilot control input in response to the fixed jet thruster nozzle condition.
The law of Primacy rules.
 
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Ok stupid question(s) of the day:

When will production start?
When will the Army get it's hands on the 145's?
Will this replace any existing aircrafts or will this add to the Army's fleet?

That's all for now, I'm just curious.
 
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